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DC Motor Market Overview
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The global DC motor market is projected to reach $74.36 billion by 2033 from $34.31 billion in 2023, growing at a CAGR of 8.04% during the forecast period 2023-2033. The market is at a growing stage and is projected to experience steady growth. Players in the market are investing in research, product launches, and partnerships to expand their customer base and enhance market share.
The market is expected to witness considerable growth due to the rising demand for electric vehicles, consumer electronics, and power tool solutions. This market's growth is driven by the need for higher energy efficiency along with high-performance brushless DC motors. The precise control of DC motors and reliability further make it a suitable option for a wide range of applications, including automotive, consumer electronics, and power tools, among others.
Market Introduction
The market study conducted by BIS Research considered the definition of a direct current (DC) motor as a motor that is powered by direct current and converts electrical energy into mechanical energy. The mechanical energy generated from this conversion causes rotation movement within the rotor, which powers different components used in industrial applications. These applications include automotive, power tools, consumer electronics, and industrial machinery.
Two types of DC motors are mainly used in the market, which include brushed DC (BDC) motors and brushless DC (BLDC) motors. BDC is the simplest type of DC motor, which uses brushes to deliver current to motor windings. BLDC motor is an electronically operated DC motor that does not have brushes.
Industrial Impact
Over the next decade (2023-2033), the DC motor industry is poised for significant evolution and expansion. Continued innovation in motor technologies is expected to lead to more efficient and cost-effective solutions to a wide range of applications, including automotive, power tools, and industrial machinery, among others. The focus on sustainability and circular economy principles would intensify, prompting governments, industries, and consumers to adopt EVs, which are expected to drive the DC motor demand in the coming years from 2023 to 2033. Increased investment in motor controller developments and focus on rising motor efficiency would spur innovation and the development of DC motor technologies. The next decade presents an opportunity for the DC motor owing to the expansion of industrial automation and rising demand for DC motors in the industrial machinery industry.
Market Segmentation:
Segmentation 1: by Application Type
• Automotive
• Power Tools
• Consumer Electronics
• Industrial Machinery
• Others
Industrial Machinery to Dominate the DC Motor Market (by Application)
In industrial machinery, DC motors play a pivotal role by powering conveyor systems, pumps, compressors, and various manufacturing equipment, addressing the diverse requirements of industrial processes. The utilization of both brushed and brushless DC motors is prevalent, each tailored to meet the specific demands of the respective system. Brushed motors, known for their simplicity and cost-effectiveness, coexist with brushless motors that offer reduced maintenance, improved efficiency, and enhanced overall performance.
The future growth potential of the market in industrial machinery is robust, fueled by the continuous modernization and automation of industrial processes. Key drivers for this anticipated growth encompass the escalating demand for energy-efficient solutions, the necessity for precise and controllable motion, and ongoing advancements in motor control technologies. The increasing adoption of DC motors in industrial machinery is driven by their integral role in enhancing productivity, reliability, and energy savings in the realm of manufacturing and processing.
Segmentation 2: by Functionality
• Standalone
• Integrated
Integrated Functionality to Dominate the DC Motor Market (by Functionality)
DC motors, seamlessly integrated with closed-loop controllers, showcase exceptional performance in applications demanding precise motion control, notably in fields such as robotics and computer numerical control (CNC) machines. Furthermore, integrating DC motors with speed controllers proves advantageous in conveyor systems, facilitating efficient material handling with customizable speeds. In heating, ventilation, and air conditioning (HVAC) systems, the synergy of DC motors with controllers enables variable-speed fans, optimizing energy efficiency and ensuring comfort.
Additionally, DC motors harmonized with position controllers emerge as ideal actuator choices, providing accurate and controlled positioning in automated doors and valves. Integrating DC motors with electronic throttle controllers in automotive applications is pivotal, offering meticulous control over engine speed and acceleration. Moreover, integrating DC motors with power management controllers finds practical use in battery-powered devices, systematically optimizing energy consumption and significantly extending battery life. All these are expected to drive the market growth over the forecast timeframe from 2023 to 2033.
Segmentation 3: by Motor Type
• Brushless DC (BLDC) Motor
• Brushed DC (BDC) Motor
Brushless DC (BLDC) Motor to Dominate the DC Motor Market (by Motor Type)
BLDC motors, characterized by the non-existence of brushes, exhibit advantages that translate into higher efficiency and prolonged operational life by reducing friction and wear. Their notable precision in controlling speed and position renders them ideal for applications demanding accurate and responsive performance, including robotics and precision manufacturing. The absence of brushes enhances reliability and reduces maintenance requirements, leading to decreased downtime, which is particularly beneficial in industrial and automotive settings.
With a compact and lightweight design, BLDC motors find suitability in applications where space and weight considerations are critical, exemplified by their use in electric vehicles and drones. The efficient power utilization in BLDC motors contributes to heightened energy efficiency, reducing overall power consumption and positioning them as favored choices in applications that prioritize sustainability and extended battery life.
Segmentation 4: by Operating Voltage
• 12V
• 24V
• 48V
• 100V
• Above 100V
12V to Dominate the DC Motor Market (by Operating Voltage)
A 12V operating voltage endows the DC motor with compatibility across a broad spectrum of power sources, providing versatility in applications where 12V systems prevail. Commonly found in automotive applications such as power windows, windshield wipers, and fans, 12V DC motors seamlessly align with the standard voltage in many automotive systems. Their suitability for portable devices makes them a staple in battery-powered electronics, ensuring efficient operation within the typical voltage range of rechargeable batteries. In solar-powered systems, a 12V DC motor harmonizes with the voltage output of prevalent solar panels, enabling straightforward integration into solar-powered projects or devices. The widespread prevalence of 12V systems across various industries ensures ease of integration, simplifying the design and deployment of applications, ranging from hobbyist projects to small appliances and specific industrial equipment.
Segmentation 5: by Drive Type
• Half Bridge
• Full Bridge
Full Bridge to Dominate the DC Motor Market (by Drive Type)
The full-bridge drive configuration provides enhanced control precision, making it ideal for applications that demand fine-tuned motor control.
With bidirectional control and regenerative braking capability, the full-bridge drive ensures efficient energy utilization and dynamic control, particularly in electric vehicles and robotics applications. Engineered for high-power handling, this drive type is well-suited for heavy-duty applications, including industrial machinery and automation systems.
The full-bridge drive facilitates dynamic reversal and rapid response in motor operations, proving crucial for applications requiring quick and precise speed and direction changes.
Segmentation 6: by Phase
• Single Phase
• Three Phase
Three Phase to Dominate the DC Motor Market (by Phase)
The three-phase configuration ensures efficient power conversion, making it optimal for applications demanding high power and performance. Widely employed in heavy-duty industrial machinery such as compressors, pumps, and conveyors, the three-phase DC motor offers robustness and reliability. With superior torque and precise speed control, this motor excels in applications requiring dynamic performance and versatility. Recognized for reduced vibrations and noise levels, the three-phase DC motor enhances operational efficiency and comfort in industrial settings.
Equipped with advanced control features, including variable frequency drives, the three-phase DC motor provides enhanced control capabilities, ensuring optimal performance in complex applications such as electric propulsion systems and large-scale automation.
Segmentation 7: by Region
• North America: U.S., Mexico, and Canada
• Europe: France, Germany, Spain, Italy, U.K., and Rest-of-Europe
• Asia-Pacific: China, India, Japan, South Korea and Rest-of-Asia-Pacific
• Rest-of-the-World: Middle East and Africa and South America
The introduction of ENEK as an energy service brand, integrating cutting-edge technologies, positions itself as a platform for industrial empowerment, potentially driving the demand for DC motors as part of comprehensive energy solutions. The event's success, marked by affirmations from experts and guests, reflects industry acceptance, influencing others to explore and implement similar technologies, including advanced DC motors.
Aligning with the national strategy for clean and low-carbon transformation, Shanghai Electric's transition to sustainable practices suggests a growing need for energy-efficient technologies such as DC motors in the evolving energy landscape of China.
Recent Developments in This Market
• In May 2022, maxon launched the EC frameless DT50S motor, a shortened version of the DT50M, which delivers impressive power density and enhanced heat dissipation. With integrated temperature sensors, it ensures high-precision temperature monitoring for applications with dynamic torque and power requirements.
• In March 2023, ORIENTAL MOTOR Co., Ltd. introduced a new category of network-capable drives, smaller and lighter than box drives, with support for battery power, including motors connectable to the DC power input of the AZ series and electric modules equipped with these motors.
• In June 2023, maxon, despite facing a challenging business environment, invested in new production facilities, as seen in the completion of the subsidiary Parvalux's new production site in Bournemouth, U.K., which consolidated four existing sites.
Demand - Drivers, Limitations, and Opportunities
Market Demand Drivers: Rising Emphasis on Energy-Efficient Motors
• Various nations provide tax and financial incentives to support energy efficiency initiatives. In the U.S., for instance, both federal and state governments offer tax credits to promote energy-efficient practices in businesses and residences, with programs such as the Energy Star Voluntary Program administered by the U.S. Environmental Protection Agency. This heightened focus on energy efficiency is anticipated to drive increased demand for DC motors across various applications.
• Countries such as China, the U.K., India, and Germany are making substantial investments in electric vehicles to respond to the environmental impact of conventional fossil fuel-powered vehicles, aiming to mitigate significant air pollution levels.
Market Challenges: Affordable Motors Posing Threats to Industry Giants
• The emergence of low-cost and low-quality motors poses a threat to established high-quality manufacturers, creating pressure to enhance their offerings or risk losing market share.
• The potential decline in consumer trust may impede the widespread adoption of brushless DC motors across various industries.
• Established manufacturers are experiencing heightened competition with substandard alternatives, which is impacting both market share and profitability.
• To tackle this challenge, DC motor manufacturers must prioritize rigorous quality control measures, educate consumers about the long-term benefits of their high-quality products, and enforce industry standards to uphold the market’s integrity.
Market Opportunities: Surging Factory Automation and Adoption of Industrial Robotics
• Emerging markets in regions such as the Asia-Pacific and South America have been witnessing a surge in industrialization, an upward trajectory in consumer purchasing power, and a growing demand for diverse products, including brushless DC motors.
• According to the latest World Robotics Report 2023, regionally, Asia witnessed the highest proportion with 73% of newly deployed robots, followed by Europe at 15% and the Americas at 10%.
• DC motors are well-suited for robotics applications due to their ability to convert direct current electrical energy into mechanical energy precisely. They offer advantages such as compact design, high torque at low speeds, and ease of control. With the growing reliance on robotics in manufacturing, DC motors have become a preferred choice for efficient and effective power solutions in various robotic movements.
Analyst View
According to Debraj Chakraborty, Principal Analyst, BIS Research, “In light of technological advancements, increasing automation trends, and growing applications across industries, analysts project a robust and sustained growth trajectory for the market in the foreseeable future.”
Direct Current (DC) Motor Market
A Global and Regional Analysis, 2023-2033
Frequently Asked Questions
A direct current (DC) motor is an electric motor that converts electrical energy into mechanical motion through the interaction of magnetic fields. It operates on the principle of the Lorentz force, using the flow of direct current to generate rotational motion.
Key business opportunities in the DC motor ecosystem include the rising demand for electric vehicles, automation in industrial processes, and the growth of renewable energy technologies, driving the need for efficient and reliable DC motors across various applications. Additionally, advancements in robotics and smart home technologies present opportunities for the integration of DC motors in diverse consumer and industrial products.
The market is poised to grow over time, compelling companies to come up with collaborative strategies to sustain themselves in the intensely competitive market. Companies with an identical product portfolio with a need for additional resources often partner and come together for joint venture programs, which help the companies gain access to one another’s resources and facilitate them to achieve their objectives faster.
A new entrant can focus on partnering with existing DC motor producers. Also, start-ups can focus on funding, launching new innovative products, and expanding their sales and distribution networks.
The following are some of the USPs of this report:
• A dedicated section focusing on the trends adopted by the key players operating in the market
• Competitive landscape of the companies operating in the ecosystem offering a holistic view of the market landscape
• Qualitative and quantitative analysis of the market at the region and country level and granularity by application and product segments
• Supply chain and value chain analysis
Manufacturers, investors, and stakeholders in industries such as automotive, robotics, and industrial automation seeking market insights, trends, and growth opportunities should consider purchasing the market report for informed decision-making. Engineers and researchers involved in designing and developing products with DC motors can also benefit from the comprehensive analysis provided in the report