Navigating Automotive Gigacasting Market Trends: A Comprehensive Report

16 Feb 2024

Gigacasting refers to a manufacturing technique employing sizable casting machinery to fabricate automotive components. This method is commonly applied for producing intricate, sizeable parts like body panels and structural elements.

Gigacasting entails the accurate casting of complex components through advanced technology, often employing lightweight materials like aluminum.

The term "Gigacasting" mirrors the magnitude and intricacy of the manufactured components. It encompasses crafting large-scale elements in a unified piece, frequently obviating the necessity for assembly from numerous smaller parts. This method is achieved through advanced molds and casting techniques, enabling intricate contours, precise details, and diminished weight, all while upholding structural integrity.

Automotive Gigacasting Market Analysis: Drivers, Opportunities and Challenges

The market is currently in its early stages and is forecasted to undergo consistent expansion. Companies in the market that invest in research, infrastructure, and partnerships are anticipated to seize opportunities stemming from the rising demand within the automotive gigacasting sector.

According to the BIS Research report, the automotive gigacasting market was valued at $71.6 million in 2023, and it is expected to grow at a CAGR of 47.88% and reach $3,579.6 million by 2033.

Regulatory advancements, ongoing research, and collaboration between industry leaders are contributing factors in the growth of the automotive gigacasting market.

Automotive Gigacasting Market Segments: Overview

The automotive gigacasting market is driven by the need for lightweighting, spurred by emission regulations and the growth of electric vehicles (EVs). Its dynamics are shaped by advancements in materials, technological innovations, challenges in scaling up production, cost considerations, and collaborations.

Conforming to standards and forming partnerships is essential, as they influence the market's progression towards efficient, high-performance, and sustainable vehicle manufacturing. These factors collectively guide the industry towards sustainable practices, fostering efficient material recovery and reducing dependence on primary resources for battery production, aligning with global sustainability objectives.

Gigacasting enhances vehicle performance by decreasing weight while preserving structural integrity, thereby improving handling and potentially boosting fuel efficiency. The reinforced structural integrity achieved through gigacasting can enhance vehicle safety by producing sturdier and more enduring components, which could lead to enhancements in crash safety standards.

The adoption of lightweight materials and streamlined manufacturing techniques in gigacasting supports sustainability objectives in the automotive sector by minimizing material wastage and enhancing fuel efficiency, thus reducing environmental footprint.

Key Players in the Automotive Gigacasting Market

Some of the prominent names in this market are:

  • Idra S.r.l.
  • L.K. Technology Holdings Limited
  • Bühler Holding AG
  • Birch Machinery Company
  • Colosio Srl
  • Handtmann Group
  • Huachen Precision Manufacturing Co., Ltd
  • Norican Group
  • Oskar Frech GmbH + Co. KG
  • Shibaura Machine CO., LTD.
  • UBE Machinery Inc.
  • Yizumi Holdings Co., Ltd.

Other related companies in the ecosystem are:

  • Toyo Machinery & Metal Co., Ltd.
  • Guangdong Hongtu Technology
  • Wuxi Xinjiasheng Die-Casting Machine Manufacturing Co., Ltd.
  • Ningbo Dongfang Die-Casting Machine Tool Co., Ltd.
  • Ahresty Corporation

Recent Developments in the Automotive Gigacasting Market

The integration of gigacasting technology could prompt a transformation in manufacturing methodologies, fostering the adoption of more efficient and sophisticated production techniques throughout the automotive industry.

Some of the recent developments in the automotive gigacasting market are:

  • In November 2023, Idra S.r.l. finalized an agreement with Volvo Cars to deploy two 9,000-ton giga press machines at a new facility in Košice, Slovakia. These state-of-the-art machines are set to revolutionize the automotive manufacturing sector, positioning Volvo's new Košice plant as a strategic hub for gigacasting.
  • In June 2023, Bühler Holding AG unveiled its megacasting solution, the Carat 840, during the "Megacasting Unveiled" event in Austria, showcasing its ability to create structural castings for automobile body-in-white assemblies. This cutting-edge machinery promises to reduce production costs, streamline processes, and lower CO2 emissions.
  • In September 2023, Aisin, a Japanese automotive supplier, embraced gigacasting—a manufacturing technique pioneered by Tesla—for producing aluminum parts used in electric vehicles.
  • In September 2022, L.K. Technology Holdings Limited introduced the world's first 12000T super intelligent die casting unit at the "12000T Super Large Intelligent Die Casting Unit Release Ceremony" in Shanghai. This development marks a shift towards integrated die-casting for large-scale automotive structural parts, supporting the advancement of national casting quality through collaborative research and development efforts that culminated in prototype trials.

Companies investing in gigacasting technologies seek to gain a competitive advantage by delivering vehicles with reduced weight, enhanced performance, and increased efficiency, thereby potentially spurring additional innovation within the automotive sector.

Analyst's Take on the Automotive Gigacasting Market

Principal Analyst at BIS Research indicates that the automotive gigacasting market is experiencing significant growth and is projected to accelerate further in the upcoming years. Manufacturers of automotive gigacasting machinery are making substantial investments in research and development to advance the technology.

Additionally, companies within the automotive gigacasting ecosystem are actively pursuing partnerships and collaborations with end-user industry stakeholders.