We’re in the middle of the biggest energy shake-up in a century.
Gas engines are giving way to electric vehicles. Solar and wind are going mainstream. Power grids are becoming smarter, more distributed, and far less centralized. But all of this raises a major challenge:
The answer may lie in a powerful shift within battery technology:
Reconfigurable Battery Systems (RBS) a breakthrough based on the reconfigurable battery technique that is turning static energy into smart, adaptive power.
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Reconfigurable battery systems are advanced energy storage solutions that can dynamically adjust their configuration voltage, capacity, and output in real time. Unlike traditional fixed battery packs, RBS can isolate faulty cells, balance loads, and adapt to varying energy demands across applications. This adaptability makes them ideal for sectors where energy needs fluctuate, such as transportation, renewable energy, and grid management.
Unlike traditional fixed batteries, a reconfigurable battery pack can:
Isolate faulty cells
Rebalance power loads
Adapt instantly to changes in energy demand
This adaptability makes them ideal for sectors like electric mobility, renewable energy storage, and smart grid systems especially as we see greater adoption of hybrid battery solutions that combine multiple chemistries or energy sources.
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Boosts battery life by over 50% using intelligent cell rotation
Prevents 70% of common failures through fault isolation
Enables under-5-minute EV battery swaps with modular RBS units
Improves grid energy efficiency by 25–30% through smart throughput
Supports hybrid battery systems like semi-solid and iron-air, delivering up to 5x longer discharge times than standard lithium-ion batteries
Now here’s a detailed breakdown of 5 companies leading advancements in Reconfigurable Battery Systems (RBS) in 2025, focusing on electric vehicles (EVs) and grid storage systems:
CATL – China
CATL is rolling out more than 1,000 battery-swapping stations across China. These use modular, reconfigurable battery packs that allow EV users, especially commercial fleets to swap out depleted units in minutes. The batteries reconfigure in real time, adjusting output based on driving conditions. It’s a practical application of the reconfigurable battery technique at national scale.
Pulsetrain GmbH – Germany
Pulsetrain has launched an AI-based EV powertrain that integrates charging, battery management, and drive control. Each reconfigurable battery pack continuously optimizes itself at the cell level, dynamically responding to shifting power needs. The result: up to 80% longer battery life ideal for high-demand vehicles like electric buses and vans.
BYD Auto – China
BYD’s 1,000V Blade battery system delivers 400 km of range in five minutes of charging. Its modular zoning structure is a real-world example of a reconfigurable battery technique, shifting active cells based on temperature and performance. This not only speeds up charging but also supports long-term durability and thermal safety a critical feature in hybrid battery applications.
WeLion – China
WeLion’s semi-solid-state battery array (200 MWh) is designed around reconfigurable cell blocks that shift based on grid demand. These systems are engineered for intermittent renewable sources and can be deployed as part of a hybrid battery grid offering both high energy density and flexibility for large-scale adaptive storage.
Form Energy – USA
Form Energy’s 100-hour iron-air battery in Minnesota uses modular, reconfigurable battery packs to deliver long-duration backup power. These systems are built using a cost-efficient, low-maintenance design that supports scalable, grid-level storage and performs especially well when integrated with renewables-heavy, hybrid grids.
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In the age of electrification, flexibility isn’t a nice-to-have it’s essential.
From EVs to grid storage, the shift to reconfigurable battery techniques is redefining what energy storage can do. These intelligent systems aren’t just storing energy — they’re managing it in real time, responding to changing conditions, and powering a future built on adaptability.
Whether you're deploying a reconfigurable battery pack in an electric delivery van or integrating a hybrid battery solution into a wind-powered grid, one thing is clear:
Reconfigurable Battery Systems are the future because energy now needs to move with us, not the other way around.
Looking to enter a new market but unsure where to start? At BIS Research, we provide first-hand insights directly from key opinion leaders (KOLs), backed by rigorous primary and secondary research. Whether you're exploring opportunities in Electric Vehicle, Grid Storage Systems, Modular Battery Pack, Smart Battery Management System, Swappable Battery Modules, Reconfigurable Hybrid Energy Storage our segmentation-driven approach helps you tap into real market growth potential. Our strategic intelligence empowers you to make informed, confident decisions from product positioning to pricing and regulatory planning.
